We built the spray kinematic with stationary nozzles and an oscillating basket with a long stroke based on detailed research and development. The advantage is a very uniform spray field, especially needed for PCBA cleaning. For some maintenance cleaning tasks is the spray system different, enabling to omit the oscillation, thus increasing the practical chamber volume to 700x700x950mm. This configuration may be especially profitable for large productions using soldering pallets or cleaning big radiators from reflow ovens.
Spray manifolds are easy to exchange. This feature may be useful for solving different particular tasks, either for electronics or machine parts cleaning.
It is common to know that the drying cycle takes a lot of process time and energy at the large chamber machines. We hope we have made a change to this statement. The new machine is equipped with a heat recovery system, fully integrated into the airflow system, and a newly developed special fan with an integrated heater. This design substantially increased energy utilization.
The basic configuration in maintenance and PCBA cleaning tasks has a manual loading/ unloading of the goods onto the particular cart. A fully automated version of that system, enabling cooperation with the robot due to the automated door of the machine, or complete automation, adds automated loading/unloading of the goods to the machine.
Machine control system
This platform uses a PLC controlled with MMI based on an industrial PC system. Such a configuration brings robustness together with no limitation for process data capture and communication with factory servers. Part of the system is our standard interface for data communication which can be modified upon customer requirements for data format and communication.
We strongly believe that the HyperCLEAN has become an efficient tool for solving maintenance and a suitable solution for high capacity processes in its version for assembly cleaning.
For more info visit our booth 4A-207 at SMTconnect 2022 or visit our website www.pbt-works.com.
14 February 2022